Awareness & Total People Involvement
- Commitment of top
management & involvement right up to grass
root level
- Establish of Models
- Horizontal Deployment
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Visual control
- Anybody can see what
is going on
- Facilitates faster
corrective actions
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The 5 S housekeeping
- Seiri, Seiton, Seiso,
Seiketsu & Shitsuke
- Organisation, Orderliness,
Cleaning, Standardising & Discipline
- Eliminates searching
waste
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Leveled Service Production
- Lowest delivery based
on Product mix
- Reduces inventory
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Flow Management
- Cellular layout,
Single piece flow
- Eliminates waiting
& conveyance waste
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Poka yoke
- Error proofing
- Ensures defect free
production
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Multi-Skilling vs. Deskilling
- One person handling more than
one process
- Eliminates watching waste
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Standard operations
- Streamlining the processes
- Ensures consistent quality
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Kanban
- Pull system
- Eliminates planning
& reduces WIP
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Total Profit Management
- Autonomous Branches Management
- Ensures zero Defect
- Establish Kaizen Costing
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Pull System till Suppliers
- Suppliers as partners
- Ensures QCD in the
end product
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‘Waste’ elimination
- Reduces non value adding activities
- Reduces cost
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Organisation architecture
- Organisation tailor-made
to absorb JIT approach
- Ensures total employee involvement
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Policy deployment (Hoshin Kanri)
- All the people participate in
forming Organisation policy
- Ensures efforts directed to Organisation
goal
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Quick changeover
- Reduction in setting time
- Improves productivity
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Kaizen
- Continuous small improvements
- Ensures continuous improvements
in productivity & culture
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